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        客戶案例 Casestudy ┃ 機器零部件及配件的高效倉儲管理

        Hydravalve – 機器零部件及配件的高效倉儲管理

        Hydravalve – e?cient storage management ofmachinery parts and accessories


        Hydravalve supplies industrial customerswith parts and accessories for all things to do with pipes and valves. Due toits growing range of products, its inventory has risen to more than two millionarticles, making fundamental restructuring measures necessary in the warehouse.The company opted for a solution from Kardex Remstar and the integration of itsSAGE software into the storage system in order to increase capacity andoptimize retrieval times.







        Advantages at a glance

        ?45 percent increase instorage capacity

        ? Space required cut by 80 percent

        ? Batch picking times have improved by 200 percent

        ? Picking accuracy increased to 99 percent

        ? Betterworking conditions for the employees in the area of ergonomics and efficiency

        客戶信息 Customer


        Hydravalve has been equipping companies inthe industry and the energy sector for more than 27 years. The company is basedin the British town of Willenhall, where the warehouse with more than 1,000 squaremeters of storage space is also located. Machinery and spare parts are shippedfrom here. The focus is on comprehensive customer service and fast delivery oforders.

        客戶訴求 Task definition

        由于產品范圍的擴大,Hydravalve的庫存已增長至200萬件以上。在這種情況下,迫切需要增加倉儲能力,以便優化倉庫效能和提升訂單處理速度。所以,公司找到了一種具有高分度速度和高準確度的高效解決方案。此外,該系統必須使用Hydravalve使用的SAGE 軟件兼容。

        The inventory at Hydravalve grew to morethan two million items as a result of additions to the product range. There wasan urgent need to increase capacity to be able to optimize warehouse efficiencyand process orders even more quickly. That is why the company sought anefficient solution with high picking speed and precision. Furthermore, thesystem had to be compatible with the SAGE software used at Hydravalve.

        解決方案 Solution

        通過采用五臺Shuttle產品系列中的卡迪斯Shuttle XP高密度倉儲設備,倉儲容量增加了45%,占地面積減少了80%,這使得系統可以精確地將系統集成至建筑物中,同時顯著減少了檢索時間:以前,訂單通過手動進行處理;如今,通過卡迪斯XP 500自動倉儲設備和Sage ERP軟件之間的有效互動,實現了一個完美的密切交織的檢索過程。SAGE軟件會為貨品指定明確的ID號,卡迪斯Shuttle XP 500會通過此ID號對貨品進行識別,之后立即開始檢索過程。這種方法減少了一半的批量分揀時間,同時將分揀準確度提高到了99%以上。Hydravalve的總經理Eddie Newham在談到此解決方案時說:我們在不斷尋求效率的提升。伴隨著下一個產品目錄中新產品的增加,我們將盡可能以***的價格向客戶提供更為豐富的質量***的產品。

        Capacity has been increased by 45 percentby using ?ve Kardex Remstar Shuttle XP high-density storage units from theShuttle product family, while also cutting the size of the footprint requiredby 80 percent. This was made possible by precisely integrating the system intothe building’s dimensions. It has also been possible to signi?cantly cut theretrieval times: While orders were previously worked through manually, theeffective interaction between the automated Kardex Remstar XP 500 storage unitsand the SAGE ERP software has now created a perfectly intertwined retrievalprocess. The SAGE software assigns clear ID numbers to items, which the KardexRemstar XP 500 then uses to automatically identify them and immediately beginthe retrieval process. This method has halved batch picking times, whileincreasing picking accuracy to over 99 percent. Eddie Newham, managing directorof Hydravalve, talks about the solution: “We are continually seeking to improvee?ciencies and with the addition of new products for our next catalogue we willbe offering our customers a wider range of products of the highest quality atthe lowest price possible.”


        –2 Shuttle XPHSD500 (x X : 3050 x 864 x 4450 毫米)

        –2 Shuttle XPHSD500 (x X : 3050 x 864 x 5050 毫米)

        –1 Shuttle XPHSD500 (x X : 3050 x 864 x 5250 毫米)

        –PPG主機界面整合進SageLine 200 軟件解決方案


        Scopeof delivery

        –2 Shuttle XP HSD500 units (W xD X H: 3,050 x 864 x 4,450 mm)

        –2 Shuttle XP HSD500 units (W xD X H: 3,050 x 864 x 5,050 mm)

        –1 Shuttle XP HSD500 unit (W x DX H: 3,050 x 864 x 5,250 mm)

        –Integration of the PPG hostinterface into the Sage Line 200 software solution 




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